Archive for the ‘Inverters & UPS’ Category

Simple 100W inverter circuit

Description.

Here is the circuit diagram of a simple 100 watt inverter using IC CD4047 and MOSFET IRF540. The circuit is simple low cost and can be even assembled on a veroboard.

CD 4047 is a low power CMOS astable/monostable multivibrator IC. Here it is wired as an astable multivibrator producing two pulse  trains of 0.01s which are 180 degree out of phase at the pins 10 and 11 of the IC. Pin 10 is connected to the gate of Q1 and pin 11 is connected to the gate of Q2. Resistors R3 and R4 prevents the loading of the IC by the respective MOSFETs. When pin 10 is high Q1 conducts and  current flows through the upper half of the transformer primary which accounts for the positive half of the output AC voltage. When pin 11 is high Q2 conducts and  current flows through the lower half of the transformer primary in opposite direction and it accounts for the negative half of the output AC voltage.

Circuit diagram.

Notes.

  • B1 can be  a 12V/ 6Ah lead acid battery.
  • Q1 and Q2 must be fitted to a proper heat sink.
  • T1 can be a 9-0-9 V primary, 230V secondary, 150VA transformer .
  • Do not expect much from this circuit. The is very simple one suitable for low grade applications.

UPS-Uninterruptable Power Supplies

Most of us take the mains ac supply for granted and use it almost casually without giving the slightest thought to its inherent shortcomings and the danger posed to sophisticated and sensitive electronic instruments/equipments. For ordinary household appliances such as incandencent lamps, tubes, fans, TV and fridge, the mains ac supply does not make much difference, but when used for computers, medical equipments and telecommunica¬tion systems, a clean, stable interruption free power supply is of the utmost importance. Of the myriad of devices, processes and systems which rely on ac power, computers are probably the most sensitive to power disturbances and failures. Interruptions in power supply may cause the contents of a memory to be lost or corrupted, the entire system to malfunction or fail, or even variety of components failures to occur, all of which not only result in inconvenience but also loss of money.

As more and more PCs, word processors and data terminals find their way into small business, UPS systems that meet the power requirements and price range needs of even the small business organizations and offices are being manufactured.

Uninterruptible Power Supply Systems.

There are three distinct types of uninter­rupted power supplies, namely, (£) on-line UPS (ii) off-line UPS, and (Hi) electronic gen­erators. In the on-line UPS, whether the mains power is on or off, the battery operated inverter is on all the time and supplies the ac output voltage. When the mains power supply goes off, the UPS will be on only until the battery gets discharged. When the main power resumes, the battery will get charged again. In off-line UPS and electronic genera­tors, ther inverter is off when the mains power is present and the output voltage derived directly from the mains is the same as the mains supply voltage. The inverter turns on only when the mains supply goes off.

The block diagrams of on-line UPS, off-line UPS and electronic generators are given in figs

The ever increasing importance of computers in industry and commerce will increase the need for quality, high stability and interruption free power supplies.

A clean ac power source is the fundamental to the operation of most sensitive elec­tronic equipment, and many new and sophisticated circuits are designed to overcome the effects of disturbances normally found in the mains ac supply.

In order to protect a sensitive system from power losses and blackouts, an alternative power source is required that can switch into operation immediately when disruption occurs. An interruptible power supply (UPS) is just such an alternative source. A UPS generally consists of a rectifier, battery charger, a battery bank and inverter circuit which converts the commercial ac input into dc suitable for input to the battery bank and the inverter. The rectifier should have its input protected and should be capable of supplying power to the inverter when the commercial supply is either slightly below the normal voltage or slightly above.

Online UPS:

Online UPS Block Diagram
Online UPS Block Diagram

In case of On-line UPS, the battery operated inverter works continuously whether the mains supply is present or not. Triac T1 is on for all the times while Triac T2 has been provided to bypass the UPS inverter, only when a fault develops in the UPS inverter. When the mains supply fails, the UPS supplies power only until the batteries get dis­charged. However, once the mains power resumes, the batteries will get charged again. The switching times of these supplies is considered to be zero. Usually sealed maintenance free batteries are used and the running time of the inverter is low (approximately 10 to 30 minutes).

Off Line UPS:

Offline UPS Block Diagram
Offline UPS Block Diagram

In the case of Off-Line UPS, the inverter is off when the mains power is on and the output voltage is derived directly from the mains. The inverter turns on only when the mains supply fails. Its switching time is less than 5 ms. These UPS are generally used with PCs or computers or other appliances where a small duration (5 ms or less) interrup­tion in power supply can be tolerated. Usually, sealed batteries or lead-acid batteries are used. The running time of these supplies is also low (about 10 to 30 minutes).

Electronic Generators:

Electronic Generator
Electronic Generator

An electronic generator is the same as the off-line UPS system except for one difference that switching time from the mains supply to battery driven inverter supply will not be small (over 10 ms) for the electronic generator. Also, the electronic generators will run for longer time (1 to 4 hours) than off-line UPS systems because, usually large size lead-acid batteries are used with/electronic generators. These are meant for household applications to run fans, coolers, fridge, lights, TV and VCR.

The demand is the highest for the electronic generators meant for house hold applica­tions, followed by the off-line UPS, and then the on-line UPS systems. The off-line or on­line UPS systems are mainly used in places where PCs or computers are used. The de­mand for on-line UPS systems is less than for off-line UPS systems because the price of the on-line UPS systems is higher.

60W inverter using transistors

Description.
Here is the circuit diagram of a fully transistorized inverter that can drive up to 60W loads. Transistors Q1 and Q2 forms a 50Hz astable multivibrator. The output from the collector of Q2 is connected to the input of the Darlington pair formed by Q3 and Q4.Similarly the output of Q1 is coupled to the input of the pair Q5 and Q6. The output from the Darlington pairs drive the final output transistors Q7 and Q8 which are wired in the push pull configuration to drive the output transformer.
Circuit diagram.

60W inverter using transitors

Notes.

  • The circuit can be assembled on a vero board.
  • T1 can be a 230V primary to 9-0-9V, 6A secondary transformer.
  • Transistors Q4, Q6, Q7 and Q8 must be fitted with heat sinks.
  • Use a 12V, 7Ah battery for powering the inverter.
  • Slight adjustments can be made on the value of R3 and R4 to get exact 50Hz output.

Simple UPS

Description.

This is the circuit diagram of a simple UPS that can deliver 12V unregulated and 5V regulated DC. The transformer T1 steps down the mains voltage to 12V AC and then the bridge B1 rectifies it. The rectified signal is smoothed by the capacitor C1.When the mains supply is available the battery will be charged via diode D3 and the regulator IC gets supply via diode D5. 12V and 5V DC will be available at the output terminals. When mains supply is not available the battery supplies current to the regulator IC and to the 12V DC terminal through diode D4.Also, the diode D3 blocks reverse flow of current during battery mode. Capacitors C2 and C3 acts as filters.

Circuit diagram with Parts list.

simple-ups-circuit

Notes.

  • Assemble the circuit on a good quality PCB.
  • The transformer T1 can be a 230V AC primary, 12V secondary,3A step-down transformer.
  • The bridge B1 can be a 2A bridge. If such a bridge is not available, make one using four 1N4007 diodes.
  • The capacitor C1 must be rated at least 25V.

100 Watt inverter circuit

Description

Here is a 100 Watt inverter circuit using minimum number of components.I think it is quite difficult to make a decent one like this with further less components.Here we use CD 4047 IC from Texas Instruments for generating the 100 Hz  pulses  and four 2N3055 transistors for driving the load.

The IC1 Cd4047 wired as an astable multivibrator produces two 180 degree out of phase 100 Hz pulse trains.These pulse trains are  preamplifed by the two TIP122 transistors.The out puts of the TIP 122 transistors are amplified by four 2N 3055 transistors (two transistors for each half cycle) to drive the inverter transformer.The 220V AC will be available at the secondary of the transformer.Nothing complex just the elementary inverter principle and the circuit works great for small loads like a few bulbs or fans.If you need just a low cost inverter in the region of 100 W,then this is the best.

Circuit Diagram with Parts List.

100-w-inverter-circuit

Notes.

  • A 12 V car battery can be used as the 12V source.
  • Use the POT R1 to set the output frequency to50Hz.
  • For the transformer get a 9-0-9 V , 10A step down transformer.But here the 9-0-9 V winding will be the primary and 220V winding will be the secondary.
  • If you could not get a 10A rated transformer , don’t worry a 5A one will be just enough. But the allowed out put power will be reduced to 60W.
  • Use a 10 A fuse in series with the battery as shown in circuit.
  • Mount the IC on an IC holder.
  • Remember,this circuit is nothing when compared to advanced PWM inverters.This is a low cost circuit meant for low scale applications.

Design Tips.

The maximum allowed output power of an inverter depends on two factors.The maximum current rating of the transformer primary and the current rating of the driving transistors.

For example ,to get a 100 Watt output using 12 V car battery the primary current will be ~8A ,(100/12) because P=VxI.So the primary of transformer must be rated above 8A.

Also here ,each final driver transistors must be rated above 4A. Here two will be conducting parallel in each half cycle, so I=8/2 = 4A .

These are only rough calculations and enough for this circuit.