Working of Relays

john February 17, 2011 61 Comments

Working of Relays

In this article, the basics of a relay like energized relay and de-energized relay are explained in detail. Also, the design, construction, working, applications, and also relay selection is explained in detail.

What is a relay?

We know that most of the high end industrial application devices have relays for their effective working. Relays are simple switches which are operated both electrically and mechanically. Relays consist of a n electromagnet and also a set of contacts. The switching mechanism is carried out with the help of the electromagnet. There are also other operating principles for its working. But they differ according to their applications. Most of the devices have the application of relays.

Why is a relay used?

The main operation of a relay comes in places where only a low-power signal can be used to control a circuit. It is also used in places where only one signal can be used to control a lot of circuits. The application of relays started during the invention of telephones. They played an important role in switching calls in telephone exchanges. They were also used in long distance telegraphy. They were used to switch the signal coming from one source to another destination. After the invention of computers they were also used to perform Boolean and other logical operations. The high end applications of relays require high power to be driven by electric motors and so on. Such relays are called contactors.

TAKE A LOOK : TYPES OF RELAYS

TAKE A LOOK : HOW TO TEST A RELAY

Relay Design

There are only four main parts in a relay. They are

  • Electromagnet
  • Movable Armature
  • Switch point contacts
  • Spring

The figures given below show the actual design of a simple relay.

Relay Construction
Relay Construction

It is an electro-magnetic relay with a wire coil, surrounded by an iron core. A path of very low reluctance for the magnetic flux is provided for the movable armature and also the switch point contacts.  The movable armature is connected to the yoke which is mechanically connected to the switch point contacts. These parts are safely held with the help of a spring. The spring is used so as to produce an air gap in the circuit when the relay becomes de-energized.

How relay works?

The working of a relay can be better understood by explaining the following diagram given below.

Relay Design
Relay Design

The diagram shows an inner section diagram of a relay. An iron core is surrounded by a control coil. As shown, the power source is given to the electromagnet through a control switch and through contacts to the load. When current starts flowing through the control coil, the electromagnet starts energizing and thus intensifies the magnetic field. Thus the upper contact arm starts to be attracted to the lower fixed arm and thus closes the contacts causing a short circuit for the power to the load. On the other hand, if the relay was already de-energized when the contacts were closed, then the contact move oppositely and make an open circuit.

As soon as the coil current is off, the movable armature will be returned by a force back to its initial position. This force will be almost equal to half the strength of the magnetic force. This force is mainly provided by two factors. They are the spring and also gravity.

Relays are mainly made for two basic operations. One is low voltage application and the other is high voltage. For low voltage applications, more preference will be given to reduce the noise of the whole circuit. For high voltage applications, they are mainly designed to reduce a phenomenon called arcing.

Relay Basics

The basics for all the relays are the same. Take a look at a 4 – pin relay shown below. There are two colours shown. The green colour represents the control circuit and the red colour represents the load circuit. A small control coil is connected onto the control circuit. A switch is connected to the load. This switch is controlled by the coil in the control circuit. Now let us take the different steps that occour in a relay.

relay operation
relay operation

  • Energized Relay (ON)

As shown in the circuit, the current flowing through the coils represented by pins 1 and 3 causes a magnetic field to be aroused. This magnetic field causes the closing of the pins 2 and 4. Thus the switch plays an important role in the relay working. As it is a part of the load circuit, it is used to control an electrical circuit that is connected to it. Thus, when the relay in energized the current flow will be through the pins 2 and 4.

Energized Relay (ON)
Energized Relay (ON)

  • De – Energized Relay (OFF)

As soon as the current flow stops through pins 1 and 3, the switch opens and thus the open circuit prevents the current flow through pins 2 and 4. Thus the relay becomes de-energized and thus in off position.

De-Energized Relay (OFF)
De-Energized Relay (OFF)

In simple, when a voltage is applied to pin 1, the electromagnet activates, causing a magnetic field to be developed, which goes on to close the pins 2 and 4 causing a closed circuit. When there is no voltage on pin 1, there will be no electromagnetic force and thus no magnetic field. Thus the switches remain open.

Pole and Throw

Relays have the exact working of a switch. So, the same concept is also applied. A relay is said to switch one or more poles. Each pole has contacts that can be thrown in mainly three ways. They are

  • Normally Open Contact (NO) – NO contact is also called a make contact. It closes the circuit when the relay is activated. It disconnects the circuit when the relay is inactive.
  • Normally Closed Contact (NC) – NC contact is also known as break contact. This is opposite to the NO contact. When the relay is activated, the circuit disconnects. When the relay is deactivated, the circuit connects.
  • Change-over (CO) / Double-throw (DT) Contacts – This type of contacts are used to control two types of circuits. They are used to control a NO contact and also a NC contact with a common terminal. According to their type they are called by the names break before make and make before break contacts.

Relays are also named with designations like

  • Single Pole Single Throw (SPST) – This type of relay has a total of four terminals. Out of these two terminals can be connected or disconnected. The other two terminals are needed for the coil.
  • Single Pole Double Throw (SPDT) – This type of a relay has a total of five terminals. Out f these two are the coil terminals. A common terminal is also included which connects to either of two others.
  • Double Pole Single Throw (DPST) – This relay has a total of six terminals. These terminals are further divided into two pairs. Thus they can act as two SPST’s which are actuated by a single coil. Out of the six terminals two of them are coil terminals.
  • Double Pole Double Throw (DPDT) – This is the biggest of all. It has mainly eight relay terminals. Out of these two rows are designed to be change over terminals. They are designed to act as two SPDT relays which are actuated by a single coil.

Relay Applications

  • Relays are used to realize logic functions. They play a very important role in providing safety critical logic.
  • Relays are used to provide time delay functions. They are used to time the delay open and delay close of contacts.
  • Relays are used to control high voltage circuits with the help of low voltage signals. Similarly they are used to control high current circuits with the help of low current signals.
  • They are also used as protective relays. By this function all the faults during transmission and reception can be detected and isolated.

Relay Selection

You must note some factors while selecting a particular relay. They are

  • Protection – Different protections like contact protection and coil protection must be noted. Contact protection helps in reducing arcing in circuits using inductors.  Coil protection helps in reducing surge voltage produced during switching.
  • Look for a standard relay with all regulatory approvals.
  • Switching time – Ask for high speed switching relays if you want one.
  • Ratings – There are current as well as voltage ratings. The current ratings vary from a few amperes to about 3000 amperes.  In case of voltage ratings, they vary from 300 Volt AC to 600 Volt AC. There are also high voltage relays of about 15,000 Volts.
  • Type of contact used – Whether it is a NC or NO or closed contact.
  • Select Make before Break or Break before Make contacts wisely.
  • Isolation between coil circuit and contacts
Comments
  • Francis
    November 30, 2017

    I have liked the work because explains everything about relay.
    Thanks!

  • salim
    November 15, 2017

    very important and useful

  • vinnie
    July 24, 2017

    what would cause a relay to buzzz?

  • senthil
    February 13, 2017

    useful for subject…..

  • December 1, 2016

    thanks fo inf….

  • electronics is my girl friend
    October 21, 2016

    wow…u don e a great job

  • August 12, 2016

    it is very usefull

  • vimal
    April 25, 2016

    good…it really helpful for me…nice explanation

  • tetteh benny
    April 15, 2016

    which books can i get this informations about relay

  • mayuri
    April 3, 2016

    It’s very good .

  • SHUBHALAXMI
    January 13, 2016

    THANKS FOR SHARING USEFUL INFORMATION

  • January 12, 2016

    very useful real!!

  • rajbir singh tatki
    November 26, 2015

    it good

  • 3lnur mi3
    November 24, 2015

    I lov it!!!!!!!!!

  • Babu Jadhav
    August 26, 2015

    Very safety @ without delay work

  • June 9, 2015

    Verry good I like this,..,.

  • May 17, 2015

    INTRESTING

  • hiri
    May 15, 2015

    very useful……

  • ramesh patil
    April 25, 2015

    it,s very good thanks so much

  • March 11, 2015

    wat is the fuction of relay plzz

    • kumar
      February 4, 2016

      it is used for when ever fault will be accured in ckt relay isolated and protect the devices

  • damon
    February 16, 2015

    good,but diagram is helpfull to understand easily

  • November 21, 2014

    its good

  • chotu
    November 20, 2014

    I want explanation with all diagrams and with colour coding. But it is also very nice

  • muhammad waseem
    October 20, 2014

    nice explainations………

  • eugine
    September 19, 2014

    how can i use a relay for protection in case of a faut inside the circuit?

    • March 26, 2015

      very informative and explanations made very easy to understand.

    • Pluto
      January 25, 2016

      Relays are mainly used for switching , not protection. you could use a diode for protection though(protection diode)

  • fredrick2
    June 11, 2014

    very basic but important info..thanx alot. but like pegy&atul,give illustrations using detailed diagrams on how you can control a circuit. i specifically would like to know how it functions with contactors on a switch board panel to trip the cct breakers

  • a.p.vel
    June 4, 2014

    plz to be explian AUTORECLOSED TIME HOW TO OPERATEDED relay?

  • vb dhongade
    May 30, 2014

    explain very very well

  • G.Durga prasad
    May 21, 2014

    Thank you soo much for these explenation..this is very helpfull to me..

  • Peggy Maynard
    March 27, 2014

    Need more detailed diagrams. Sample ( Take each probe and place it on the N/O contacts ) But draw it out

  • Atul Gadre
    March 4, 2014

    Please give the information about controlling

  • September 12, 2013

    Really useful Definitions should be given.

  • azam
    July 14, 2013

    not appropriate info. is given it has to be elaborated with design diagram………..

  • July 12, 2013

    Technology has come a long way.

  • swati
    May 30, 2013

    really usefull thanks alot.

  • Reem
    May 24, 2013

    thank you very much for the useful information 🙂

  • May 18, 2013

    Its very helpfull for training.What, Why & How is Very good explained.

  • April 2, 2013

    YA REALY INTRESTINGGG.

  • darshan
    March 20, 2013

    how to know the transistor is working or not?

    • Anish
      March 20, 2013

      Use a multimeter and check the gain of the trasistor

  • monica
    February 24, 2013

    its good n perfect

  • January 25, 2013

    very informative, Thank you very much

  • December 30, 2012

    Very nice…………

  • rana noman
    December 21, 2012

    got the information which required….thanx alot

  • re
    December 19, 2012

    just to the point

  • re
    December 19, 2012

    useful

  • haripriya
    November 16, 2012

    thanku for the info..really helpful

  • ratnaraj
    September 27, 2012

    your informations are very precise and easy comprehending……….thanx

  • krishna
    May 16, 2012

    Thank you so much. Really useful information

  • priti
    November 30, 2011

    thanks

  • August 26, 2011

    dear

    for bigginer training your technical information are very usefull
    best regards

  • thangamari
    August 17, 2011

    relay concept is cleared

  • March 3, 2010

    Well this is very useful one but what i need is the relay which has a particular number like X46, X44, like this they have a specific function and specific relay for a particular need. may be i get this it’s very usefull

  • varun
    February 17, 2010

    useful for subject knowledge

    • vinit
      April 1, 2013

      it,s very good thank you so much

      • Elisha
        November 7, 2013

        usefull

        • hiri
          May 15, 2015

          very useful……

          • pap
            March 15, 2017

            yea very much useful

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